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Resinline treatment plant: Pedrini’s excellence in the treatment and restoration of stone slabs

Pedrini presents Resinline, a state-of-the-art plant dedicated to the treatment and resin filling of stone slabs. Thanks to the modularity and automation of its components, this line stands out for its precision, production efficiency, and the superior quality of the final result.

Our Resinline treatment plant

 

Resinline is the solution developed by Pedrini for the restoration and enhancement of marble, granite, quartzite, and other natural stone slabs and strips. Through a process divided into five stages — loading, drying, resin application, curing, and unloading — the plant improves the mechanical and aesthetic properties of the materials, making even stones with natural flaws suitable for commercial use.

 

Thanks to its fully modular design, Resinline adapts to any production requirement, offering customized configurations based on the type of resin used, the desired level of automation, and the available space. The system is engineered to ensure long-term reliability, with production capacities starting from 10 slabs per hour.

 

One of its most distinctive technologies is the microwave oven, which, integrated into the production cycle, allows for faster and more efficient curing, reducing processing times and enhancing the final polishing quality. Its use also ensures excellent resin penetration, uniform activation, and optimized energy consumption — all while maintaining high safety standards for operators.

 

Composition of the Resinline for marble, granite, quartzite, and other natural stone slabs and/or strips

The plant is composed of a series of interconnected modules, each dedicated to a specific stage of the process. Configurations can be customized according to production volume and available space. The integration of automation, controlled handling, and thermal management makes Resinline a comprehensive solution for the structural and visual restoration of marble and granite.

 

 

Automatic Butterfly Loader/Unloader

The BUTTERFLY B416 system is designed to handle slabs with maximum precision and speed. Thanks to its overhead rail system, it enables book-matched processing preserving the stone’s natural pattern and facilitating the alignment of veining in subsequent stages.

 

 

Drying Oven

The exclusive Pedrini drying tunnel oven features a tunnel shielded with insulating panels and a hot air flow with a direction opposite to the slab’s movement. This ensures gradual and uniform dehydration — a key factor for perfect resin adhesion.

 

 

Catalysis Towers

The catalysis towers are modular, multi-level systems designed to ensure complete resin polymerization. Equipped with fast elevators controlled by inverters, the slabs supports are moved vertically in a smooth and efficient way, minimizing downtime and optimizing productivity.

 

 

Microwave Oven

MICROWAVE, the microwave oven developed by Pedrini, represents a breakthrough in the industry. It is the first system to introduce this technology into the treatment of natural stones in a safe and fully integrated way. The system enables accelerated resin curing, significantly reducing the overall production cycle time.

 

 

Gravity cartesian robot

The Gravity cartesian robot automates the entire resin treatment cycle — from mixing to application. Designed for companies with high production volumes, it minimizes operator intervention, increases process consistency, and reduces product waste.

 

 

Reinforcement net dispenser

For the application of the reinforcement net, Pedrini offers manual, semi-automatic, and fully automated solutions adaptable to different production levels. The automatic net applicator with pneumatic clamps is particularly suitable for companies aiming to maximize efficiency and ensure repeatable, high-quality results.

Available configurations based on production needs

 

Limited space or small-scale production

Requirement: Maximize efficiency in environments with limited space or lower production volumes.

Solution: A multi-level tower drying system, compact yet highly efficient. The vertical towers optimize space while maintaining excellent performance in moisture removal, thanks to thermo-controlled air recirculation.

 

 

Automation requirements for resin dosing and application

Requirement: Automate the resin mixing and distribution to improve precision and productivity.

Solution: System equipped with automatic mixer and dispenser, mounted on a bridge structure or integrated into the Gravity cartesian robot.

 

 

Need for mechanical reinforcement of slabs

Requirement: Ensure greater structural strength for fragile or flawed materials.

Solution: Net application systems available in manual, semi-automatic, or fully automatic versions, depending on the desired level of automation.

 

 

Accelerated Catalysis

Requirement: Reduce production cycle times.

Solution: Microwave oven for rapid curing, or single and double multi-level catalysis towers to process multiple slabs simultaneously, depending on production volume.

 

Contact us to discover the RESINLINE configuration best suited to your production line and enhance every slab with Pedrini technology.

Contact us

Solutions for special treatments

 

Compact Resinlines

Perfect for companies with limited production volumes, compact Resinline units offer a complete modular solution within a small space. Comprising a loader/unloader, combined oven, and application area, they deliver the same performance levels as larger systems.

 

Solvent-based treatments

Ideal for materials with chromatic or structural imperfections, these lines include a high-efficiency vacuum system, automatic dosing unit, and towers with selectable air flow modes (recirculation or evacuation), ensuring a safe and controlled application process.

 

Resinline for washing

Designed for anti-rust treatments on slabs containing ferrous mineral inclusions, these systems feature automatic acid application, a rotating brush, and a final rinsing stage — guaranteeing an even, residue-free finish.

 

Resinline for strips

The same resin application technologies can be adapted for stone strips, using closed-structure supports. The production cycle remains unchanged, providing complete versatility even for smaller formats.

 

Pedrini — your partner for stone slab resin treatment and processing

Resinline embodies Pedrini’s expertise in natural stone treatment. Its modular and automated solutions adapt to every production need, ensuring reliable results, operational safety, and maximum enhancement of both the aesthetic and structural qualities of the materials.

 

Contact us to discover the RESINLINE configuration best suited to your production line and bring out the full potential of every slab with Pedrini technology.

Contact us
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